FPC-100

Pocket spring machine

Description of operation

The FPC-100 produces continuous strings of pocket springs.

The wire from the swift enters the wire section of the machine. It is fed through the heat treatment, where the wire is tempered. This heat treatment relaxes the springs from tense and prepares the wire optimally for coiling. The electronical coiling device forms the spring shape and loads the spring directly into the revolutionary cooling channel. The fabric roll is placed in the ergonomic fabric swift. The setting station moves the spring into the fabric section, where the springs are placed precisely into the folded fabric. The longitudinal and transversal welding stations close the pockets around the springs and assure a high quality product. The conveying station transports the strings of pocket springs outside of the machine for further processing.

The touch screen panel with the userfriendly software allows a product change in a very fast way.

  • Technical Data
  • Advantages
Type of springs Barrel / Cylindrical
Spring dimensions Outer waist diameter Ø (Dta) 40 - 75 mm
Spring height after setting: 130 - 270 mm pocket height: 100 - 230 mm
Spring wire gauge 1.6 - 2.2 mm
Performance up to 100 springs/minute (depending on spring dimension)
Air consumption approx. 6.5 m3 / hour (at 6 bar)
Power consumption total approx. 13 kVA
Power requirements Voltage: 3 x 400 V, input fuse: 100 A or Voltage: 3 x 220 V, input fuse: 100 A (other Voltages on request) Frequency: 50/60 Hz
Working temperature +10° C to +40° C
Weight net approx. 3‘050 kg (Swift with safety mesh guard net approx. 480 kg)
  • Extensive working range
  • Very fast product change
  • Electronical coiling device
  • Divided into wire and fabric section